Four Axis CNC Milling Machine

The 4 axis machining machine at a good price, provide several configurations to meet different requirement, perfect for several kinds of foam and mould router, the innovation model designed by iGOLDENCNC, combined with a competitive set of configurations. Hot applications include:

>Carving all kinds of non-metal materials processing such as foam, lost foam, automobile foam mold, yacht mold, large ship wooden mold, cast wooden mold, engineering plastic materials, aviation wooden mold, propeller, train wooden mold, etc.
>Foam processing of automotive stamping molds, casting wood molds, automotive interiors, processing of engineering plastic materials;
>Other industry molds: electrical appliance molds, lighting molds, ceramic sanitary ware, three-dimensional curved surfaces for large musical instruments, instrument molds, home appliance molds, air-conditioning molds, automotive molds, automotive interior molds, automotive bumper molds, automotive instrument table molds, etc.

Benefits of 4 Axis CNC Milling Machines

1. Increased Complexity and Precision
   The addition of a fourth axis to a CNC milling machine allows for more complex geometries and intricate designs to be created with greater precision. This is especially useful for parts that require multiple angles, curves, or undercuts.
2. Improved Efficiency and Productivity
   Four-axis CNC milling machines can often complete complex parts in a single setup, reducing the need for multiple operations and setups. This can lead to significant time savings and increased productivity.
3. Versatility and Flexibility
   These machines can handle a wide variety of materials and part sizes, making them suitable for a wide range of applications. They can also be programmed to perform a variety of machining operations such as milling, drilling, tapping, and boring.
4. Reduced Labor Costs
   Since four-axis CNC milling machines are computer-controlled, they require less manual labor than traditional machining methods. This can lead to significant cost savings over time.

Applications of 4 Axis CNC Milling

• Foam Molds: Creating detailed foam molds for casting and prototyping.
• Aluminum Molds: Fabricating precise aluminum molds for injection molding and other manufacturing processes.
• Wood Molds: Producing custom wood molds for casting, forming, and other applications.
• Prototyping: Rapid prototyping of complex designs and geometries.
• Custom Tooling: Creating custom tooling and fixtures for specialized manufacturing processes.

How Four Axis CNC Milling Machines Work

1. Programming and Design
   The first step in using a four-axis CNC milling machine is to create a digital design of the part to be machined. This can be done using computer-aided design (CAD) software, which allows the user to create a three-dimensional model of the part. Once the design is complete, it is converted into a machine-readable format using computer-aided manufacturing (CAM) software.
2. Setup and Tooling
   Before machining can begin, the workpiece must be securely fastened to the machine’s worktable and the cutting tools must be selected and installed. The cutting tools are typically made of high-speed steel or carbide and are designed to cut specific materials and geometries.
3. Machining Process
   Once the workpiece and cutting tools are in place, the machining process can begin. The CNC controller sends commands to the machine’s motors and drives, which move the cutting tool along the programmed paths. The X, Y, and Z axes control the linear movement of the tool, while the A (or B) axis provides rotational movement. As the tool cuts through the material, it removes small amounts of material to create the desired shape.
4. Finishing and Inspection
   After the machining process is complete, the part may require some finishing touches such as deburring, polishing, or coating. The part is then inspected for accuracy and quality using precision measuring instruments such as calipers, micrometers, and coordinate measuring machines (CMMs).

Types of Four Axis CNC Milling Machines

1. Vertical Four Axis CNC Milling Machines
   Vertical four-axis CNC milling machines are the most common type of four-axis machine. They have a vertical spindle that moves up and down along the Z axis, while the workpiece is held on a horizontal worktable. The A axis provides rotational movement around the X or Y axis.
2. Horizontal Four Axis CNC Milling Machines
   Horizontal four-axis CNC milling machines have a horizontal spindle that moves in and out along the X axis, while the workpiece is held on a vertical worktable. The B axis provides rotational movement around the Y or Z axis.
3. Universal Four Axis CNC Milling Machines
   Universal four-axis CNC milling machines combine the features of vertical and horizontal machines. They have a swiveling head that can be positioned at different angles, allowing for both vertical and horizontal milling operations. The A and B axes provide rotational movement around the X and Y axes.

Choosing the Right Four Axis CNC Milling Machine

When choosing a four-axis CNC milling machine, there are several factors to consider. These include:

1.Workpiece Size and Weight

Consider the size and weight of the parts you will be machining. Make sure the machine has a large enough work envelope and table capacity to handle your parts.

2.Machining Requirements

Determine the types of materials you will be machining and the complexity of the geometries you need to create. Choose a machine with the appropriate cutting tools, spindle power, and feed rates to meet your needs.

3.Accuracy and Precision

Look for a machine with high accuracy and precision. Check the machine’s specifications for tolerances and repeatability, and read reviews from other users to ensure its quality.

4.Software and Controls

The software and controls of the machine should be easy to use and intuitive. Look for a machine with software that allows you to import CAD files, set cutting parameters, and monitor the machining process in real-time.

5.Price and Maintenance

Costs Consider the price of the machine and the ongoing maintenance costs. While a more expensive machine may offer more features and capabilities, it may not be the best choice for your budget. Look for a machine that offers a good balance of price and performance.